EH1000 End-Hall Ion Source

Efficient . Stable . Production Ready 

The Intlvac eH1000 End-Hall Ion Source is engineered to deliver efficient, high-current ion beams for medium-sized vacuum systems. Designed for cost-effective operation and simplified maintenance, the eH1000 provides stable plasma performance across a wide discharge range. Its gas-efficient architecture and removable anode assembly make it ideal for production and research environments requiring consistent ion assist, pre-cleaning, and low-energy etching performance. Optimized for reliability and uptime, the eH1000 integrates seamlessly into load-lock and ultra-high vacuum (UHV) compatible systems.


Mark I+ Ion Source

eH1000 Ion Source – Compact Industrial Configuration

Key Features


Gridless End-Hall Architecture
  • No grids to align, replace, or maintain
  • Rugged construction with reduced particulate generation
  • Lower maintenance compared to gridded sources
High Current / Low Energy Beam Output

  • Beam current up to 2000 mA
  • Mean beam energy: 35–210 eV
  • Ideal arrival ratios for dense film growth and surface activation
Broad Divergent Beam
  • 60° beam divergence
  • Uniform coverage across large process zones
  • Supports high throughput production runs
Quick-Change Anode Module
  • Removable anode assembly
  • Swap module in minutes while chamber remains installed
  • Maximizes system uptime and simplifies maintenance logistics
Stable Plasma & Neutralization Control
  • Dedicated regulated electron source
  • Precise charge balance for dielectric and electrostatic-sensitive substrates
  • Consistent beam quality independent of chamber conditions

Applications

 The eH1000 enhances film performance and surface preparation in:

  • Ion Beam Assisted Deposition (IBAD)
  • In-situ substrate precleaning
  • Load-lock preclean
  • Diamond Like Carbon (DLC) deposition
  • Surface modification
  • Low-energy ion etching
  • Polymer substrate processing

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Technical Specifications


Parameter
Specification
Discharge Power
850 W max
Anode Current
8 A
Beam Current
2000 mA max
Anode Voltage
300 V max
Mean Beam Energy
35 – 210 eV
Parameter
Requirement
Operating Pressure
Up to 1 × 10⁻³ mbar
Gas Flow
1 – 100 sccm
Gas Flow
2 – 20 sccm
Operating Gases
Ar, Xe, Kr, O₂, N₂, Organic Precursors
Parameter
Value
Height
100 mm
Diameter
5.7 in
Weight
3.6 kg
Cooling
Radiant (no water cooling required)

Plasma & Beam Performance

 The eH1000 utilizes a high-density DC discharge within a magnetically confined plasma chamber. Electrons emitted from the cathode are accelerated toward a DC-biased anode, efficiently ionizing neutral process gases.

This mechanism produces:

    •  High plasma density across multiple gas chemistries
    •  Stable discharge behavior over wide operating ranges
    •  Efficient plasma conversion for reduced gas consumption

 The resulting ion beam is divergent and uniform, enabling consistent process results across large substrate areas. High ion current supports industrial throughput, while low beam energy prevents surface damage and preserves delicate interfaces.

Serviceability & Operational Efficiency

 The eH1000 incorporates a patented quick-change anode module that allows rapid removal and replacement without removing the full source body from the chamber.

Key operational advantages include:

    •  Minimized production interruptions
    •  Bench-top servicing of removed modules
    •  Reduced maintenance time between runs
    •  Lower lifecycle cost compared to gridded sources

Optional neutralizer configurations ( including non-immersed designs ) further extend maintenance intervals for long continuous production runs.



Why Choose Intlvac Thin Film?

Intlvac Thin Film systems are built for precision coating, research flexibility, and industrial reliability. The Mark I⁺ Ion Source integrates seamlessly into:

  • Optical coating densification
  • Ion-assisted deposition (IAD)
  • Pre-deposition substrate cleaning
  • Surface activation

We combine advanced plasma engineering with practical system design to deliver reproducible, high-quality thin films.

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