Intlvac Thin Film > Markets

Breaking Barriers in Hydrogen Utilization

Intlvac Hydrogen excels at scaling up the production of bipolar plate coatings for fuel cells and electrolyzers, effectively meeting market demand and fulfilling large orders with precision. Backed by proven test results from extensive research and development, we deliver reliable, high-quality solutions tailored to our clients' needs.

Our dedicated team of PhD researchers leads the thin film coating industry, consistently innovating and developing superior anti-corrosive coatings that exceed industry standards and provide enhanced durability and efficiency. With a commitment to sustainability and cutting-edge technology, Intlvac Hydrogen is ready to meet the growing needs of the fuel cell market through scalable production and advanced technology, ensuring our clients remain at the forefront of the clean energy revolution.

Unlocking Brilliance

Electrolyzer Optimization

Our thin film coatings offer exceptional corrosion resistance, low contact resistance, and excellent adhesion, enhancing the properties of anodes and cathodes.

Fuel Cell Development

Our best-in-class PVD technology significantly reduces the cost of bipolar plate stacks by reducing the overall utilization of costly noble metals without sacrificing efficiency or corrosive resistance.

Scaling Up for the Market

Located in Canada and the USA, our state-of-the-art coating facilities enable us to effectively address the burgeoning market demand and fulfill substantial recurring orders.

Custom Solutions

For coating PEM fuel cell and electrolyzer bipolar plates, we offer a comprehensive range of PVD equipment solutions — from standardized production platforms to fully customized systems tailored to specific application and performance requirements.

Coatings for PEM Electrolyzers

Advanced noble metal coatings are available for PEM electrolyzer applications. These coatings are designed to lower interfacial contact resistance (ICR) and through-plane resistance (TPR), while providing robust corrosion protection under anodic electrolysis conditions. They also act as an effective barrier against hydrogen embrittlement, enhancing long-term component durability and performance.

Platinum (200 nm) Sputtered Titanium Felt

Platinum Sputtered Titanium Felt

A platinum thin film coating sputtered onto titanium felt to enhance electrical conductivity and corrosion resistance in demanding electrochemical environments. This coated structure is optimized for use in PEM electrolyzers and fuel cells, providing reduced contact resistance, improved durability, and reliable long-term performance under anodic operating conditions.

Tantalum (Ta) Sputtered Nickel Foam

A thin tantalum coating sputtered onto nickel foam to enhance corrosion resistance and surface stability in demanding electrochemical environments. The Ta layer acts as a protective barrier while maintaining the high surface area and conductivity of the nickel substrate. This coated structure is well suited for PEM electrolyzers, fuel cells, and other advanced energy systems requiring long-term durability and reliable electrical performance.

Breaking Barriers in Hydrogen Utilization

Intlvac deposition systems enable high-performance bipolar plates through uniform, high-quality coatings that optimize electrical conductivity and corrosion resistance.

Custom Noble Metal Stacks

From prototype to production, we have the process recipes and platforms to elevate bipolar plate efficiency and durability. With a dedicated inhouse metrology lab, finish your project on time and under budget with no third-party qualification required.

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